| Specification Model | D-E5 | D-E10 | D-E30 | D-E50 | D-E100 | |
|---|---|---|---|---|---|---|
| Emulsifying Pot | Design Capacity (L) | 6 | 10 | 30 | 50 | 100 |
| Working Capacity (L) | 5 | 8 | 25 | 40 | 80 | |
| Agitation Speed (rpm) | 0-86 | 0-86 | 0-86 | 0-86 | 0-86 | |
| Homogenizer Speed (rpm) | 0-6000 | 0-6000 | 0-2800 | 0-2800 | 0-2800 | |
| Lifting Method | Electric | Electric | Electric | Electric | Electric | |
| Water Phase Pot | Working Capacity (L) | 2.7 | 6 | 14 | 20 | 35 |
| Agitation Speed (rpm) | 1200 | 1200 | 1400 | 1400 | 1400 | |
| Oil Phase Pot | Working Capacity (L) | 2.7 | 6 | 14 | 20 | 35 |
| Agitation Speed (rpm) | 1200 | 1200 | 1400 | 1400 | 1400 | |
| Total Power | Electric Heating (kW) | 5.5 | 5.5 | 12 | 14 | 24 |
| Steam Heating (kW) | 1.5 | 1.5 | 5 | 5 | 9 | |
Our Vacuum Homogenizing Emulsifier is a premium industrial solution for cosmetics, pharmaceuticals, food, and chemical production. Crafted from food-grade 304 or 316L stainless steel with GMP-compliant sanitary design, it ensures product purity and long-lasting performance.
A dual-action mixing system combines a variable-speed low-shear agitator (0-86 rpm) for gentle, thorough bulk blending with a high-torque high-shear homogenizer (0-6000 rpm) that achieves micron-level particle reduction, creating ultra-smooth, stable emulsions with consistent texture and extended shelf life. The vacuum operation effectively eliminates air entrainment, preventing oxidation and foam to preserve the potency of sensitive active ingredients.
Equipped with dedicated water and oil phase pre-mix pots (1200 rpm agitation) for precise pre-processing, an electric lifting mechanism for effortless loading, discharge, and CIP cleaning, and an intuitive PLC control panel for precise speed, temperature, and vacuum adjustment, this emulsifier streamlines workflows, minimizes downtime, and ensures batch-to-batch consistency.
How Does The Vacuum Homogenizing Emulsifier work?
Firstly, the water phase tank prepares water-based components. Purified water and water-soluble raw materials like moisturizers, preservatives and thickeners are added strictly per formula, then preliminarily mixed fully to lay a foundation for later emulsification
Secondly, the oil phase tank undertakes the configuration of oil-based components. Correspondingly, various oil raw materials and oil-soluble raw materials are put into the oil phase tank in a standardized manner, such as natural plant oils, mineral oils, esters, waxes, oil-soluble vitamins and other lipophilic ingredients. These materials are stored and prepared independently in the oil phase tank to avoid premature mixing with water-based components and ensure the purity of each phase material.
Secondly, the oil phase tank handles oil-based components. Standardized oil and oil-soluble raw materials such as plant oils, mineral oils and lipophilic vitamins are added here, prepared independently to avoid premature mixing with water-based ingredients and ensure material purity.
Thirdly, the prepared water and oil phase materials go through simultaneous heating and stirring. Temperature is controlled accurately, with continuous low-to-medium speed stirring to fully dissolve and disperse raw materials, reaching a stable process-compliant state.
Fourthly, qualified two-phase materials are transferred to the main emulsifying pot via dedicated water and oil phase pipes, driven by vacuum negative pressure and conveying equipment. Closed transfer prevents air contact, contamination and material oxidation effectively.
Finally, materials in the main pot undergo high-speed shear emulsification. The rotating shear head creates strong shear force to fuse two phases fully, making delicate, stable emulsions for creams, lotions, shampoos and ointments, showing the equipment’s excellent performance.
Details of Vacuum Homogenize Emulsifier
Quick Shot of Workshop
DERONES is located in Suzhou, which is a famous modern and awarded the title of a United Nations Livable city. It is a filling equipment manufacturer integrating scientific research, production and sales.
Our company mainly provides complete sets of filling equipment for industries such as oral liquid, pharmaceuticals, powders, small-dose packaging, condiments, fruit juices, beverages, mineral water, purified water and edible oil. Its main products include pharmaceutical filling machines, hose (composite tube; plastic tube, aluminum tube) filling and sealing machines, sauce/beverage/wine filling machines, automatic filling production lines, labeling machines, stainless steel storage tanks, water treatment equipment, etc.
We always adhere to the philosophy of “Quality First, Reputation Supreme, Win-Win Cooperation and Common Development”, committed to manufacturing high-quality filling equipment, solving problems for old customers in a timely and effective manner, and providing installation and commissioning services for new customers.
If you are interested in our products, please feel free to leave your contact information.
FAQs
Our factory is in zhangjiagang city of Jiangsu Province, China. You can land at Shanghai Airport, we can pick you up from there.
Yes, we can customize based on your different packages. Just freely discuss and exchange minds with us.
We provide a two-year warranty period and long term parts supply on cost beyond the warranty period.
30% T/T after signing the contract as deposit, the rest amount 70% shall be paid before delivery.
Before shipment, we will conduct in-factory debugging on the equipment.
After successful debugging, we will send you a detailed debugging video. The video will cover layout of the equipment, every single step of the line, wiring arrangements, the HMI data, and other related content.
After you receive the equipment, you can first try to start production on your own. If you still need our support afterwards, we offer two options: the first is online remote support by email or Whats'App, and the second is dispatching one engineer to your site for on-site assistance. You will be responsible for all expenses incurred.